There are many ways a shower can leak and a shower pan leak is  
probably the most costly. It makes good sense then to determine if  
the leak you are getting from your shower stall is actually your pan.
In the 30 years that I have been repairing leaking shower pans in  
Dallas and Collin counties,  I have been asked to determine if a  
shower pan was actually leaking or not after a homeowner had  
another contractor or home inspector look at it and concluded it was  
the pan that was leaking. Many times they were correct and many  
times they were wrong.
Before you hire a contractor to repair your leaking shower pan, why  
not test it to be sure! It doesn't take much time or effort, but you must  
do it on a day when you will be home all day. See warning below! 
Here are the materials you will need;
a) a large bucket
b) duct tape
c) tape measure
d) flashlight
A plumber would use a 2" inflatable test ball for this test, but I don't  
recommend it for the homeowner since you are probably only going  
to test once or twice in your lifetime anyway. Duct tape will do the job  
cheaply and effectively.
WARNING: Do this shower pan test ONLY on a day when you can be  
there for the entire duration of the test. Otherwise, you risk a  
discharge of water that could ruin adjacient flooring etc. Stop the test  
as soon as you see water outside of your shower!
Make sure your shower floor is dry around the drain and place duct  
tape over the drain. Much larger than the diameter of the drain,  
about the size of a paper plate. Press it down firmly to make it as  
watertight as possible. DO NOT  I repeat DO NOT use water from  
your shower faucet for this test. Use water from an adjacient bathtub,  
a kitchen sink, or another bathroom. We want to exclude the  
possibility that your shower faucets are the problem or cracks in the  
shower walls.
Once you have a bucket of water(1/2 to 2/3rds full is best), gently  
pour it into the bottom of your shower floor until the floor is covered  
to a water depth of no more than 1 inch. That's right! I said one inch,  
and that wasn't a misprint. Many people will tell you to fill the water up  
1 inch below the top of the curb and this is wrong. The shower pan  
doesn't come up that high in 99% of the showers. The real height of  
the pan on the top of the curb is 4.5 inches. That is measured from  
the floor outside the shower next to the curb up the outside of the  
curb tile. A standard curb is made from three 2" x 4" studs(3 x 1.5" =  
4.5"). The pan is laid over the studs, then a layer of concrete is  
floated on top of it. So, a finished curb maybe 6- 7 inches tall but the  
pan height is much lower and you must not fill the water over that  
level. One inch of water will do fine for this test. Measure the height  
of the water near the curb where you can easily read it.
What you are going to look for is a discharge of water around the  
perimeter of your shower. If you are on a  pier & beam foundation,  
you will need to look for the discharge of water under the shower  
area.  Find your access door that leads under your house(for those  
without a basement). Using your flashlight, looks for signs of water  
dripping under your shower. On a slab foundation the water will  
spread in the path of least resistance. If you have ceramic tile next to  
your shower curb, the water may go around to an adjacient closet or  
room. You may need to pull back any carpet that's next to your  
shower and look under it for leaks. So, look at all sections of floor  
next to shower for water leaks.
You will need to test your shower pan for at least 8 hours. Some  
leaks like nail holes take a long time to show up on a test. Your job is  
to check for leaks around your shower every now and then. If the  
water level goes down, and it may, then add more water to the  
shower floor until you are back to the original water test level of 1  
inch.
If you see a water discharge(or leak), then pull the duct tape off of  
the drain. The test is over! Your shower pan is positively leaking!  
The leak may be in the bottom of the pan, or at the seal between the  
pan and drain. Either way the pan must be replaced in my opinion.
If you don't see a water leak from this test, it doesn't mean your  
shower pan isn't leaking. This test ONLY tests the shower pan in the  
bottom of your shower. It doesn't test your shower pan where it  
covers your shower curb or seat. It is very common for a shower pan  
to leak in these areas, especially where the curb meets the wall.
Until a few years ago, curbs were constructed without pan corners at  
each end. If your shower curb doesn't have pan corners, you will see  
water damage or water leaks at both ends of the curb. Sheetrock  
may be wet or stained. Paint on base moulding will turn moldy or  
discolored. Linoleum floor next to your shower may be discolored  
near the ends of the shower curb and no where else! So look for  
these common signs.
The shower pan could be leaking on your shower seat if the pan was  
installed improperly and your shower pan test proved negative. It  
may be possible to tear out this area only to repair the leak. In some  
cases, you may need to replace the whole shower pan.
Some other possibilities as the cause for a shower leak other than  
your shower pan is your shower door or door system. Shower doors  
aren't submarine doors. They don't positively keep water from  
escaping the shower. Check the door seal at the bottom of the door  
for leaks. Have someone take a shower and direct the water over to  
your door to see if it is containing the water. Look also underneath  
your shower door to see if there is an open door track( on a sliding  
door system) or a closed track. Either one should be caulked at the  
ends of the track so water doesn't discharge out the ends of the  
track. Both of these are fairly common sources of shower leaks.
Another possibility for a shower leak is your shower faucet. The  
faucet could be leaking behind the wall at either a pipe connection or  
solder joint. This can easily be tested by removing the shower head  
on the shower neck and screwing on a galvanized 1/2" pipe cap  
sealed with teflon tape or pipe joint compound. Once this is in place,  
no water can come out of the shower neck obviously.This puts water  
pressure on the faucet connections and joints behind the wall. Look  
for a leak on the floor adjacient to the shower faucet wall. Do the test  
for at least 30 minutes.
Water can also leak behind your shower faucet handle escucheons  
where they meet the wall. Water can hit your body and deflect back  
against your faucet wall, thus dripping behind the metal handle plate  
covers. Why not just seal around these covers with clear silicon to  
remove this possibility of a leak. The out of pocket cost for this repair  
is hardly anything, so do it!
Another quite common cause of shower stall leaks are cracks in the  
major corners of your shower, primarily the vertical corners. Caulk  
these corners with a high grade silicon. I always start the caulk line at  
the top of the corner and gun the silicon out at a slow but even line,  
approximately 3/16"-1/4" wide, then stop the caulk halfway. I then  
move the caulk gun tip to the bottom of the corner and caulk up to  
the halfway point where I left off. To assure a great seal that also  
looks nice, I press my middle finger tip against the caulk at an angle  
of approximately 30 degrees using the same method I used when I  
gunned the caulk. Top  to middle, then bottom to middle. Any  
mistakes can be corrected with denatured alcohol and a handful of  
cheesecloth.
Cracks in the corners of shower stalls can allow water to flow through  
and drip down the backside of your shower pan, so, caulk all major  
shower corners.
A shower leak of any kind is a serious problem. It's not something  
you want to put off. Water leaks can cause mildew, wood rot and  
attract insects like termites. So, the sooner you address the problem  
the cheaper will be your solution.
Fiberglass shower pan: Some showers are constructed with fiber- 
glass one-piece floors. These act as both your floor and your shower  
pan. This type of pan can develop cracks in them over time. Some  
of which you can see. Test this shower pan exactly the same way with  
duct tape covering the shower drain and look for a water discharge  
somewhere around the perimeter of the floor.
Since there are no weep holes on this type of pan you can also  
measure the height of the water inside the shower pan and look for  
any changes in depth during the test.
This is a very simple test that almost anyone can do and it will save  
you some money. Good luck!
 
grt
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